dii@diindustrial.com         Company location    

Surface treatment

DI industrial company offers surface treatment for a wide range of materials and shapes. Significantly engaged are surface treatments - anodising of aluminium and its alloys, electroless nickel plating of steel, brass, copper and aluminium or its alloys, galvanic nickel plating and galvanic zinc plating, titanium oxidation, spray painting with water-based and solvent-based paints. Within these technologies we also provide further ones – shot blasting by sand, iron, corundum or glass beads, as well as elimination of Ni coating. Our main focus in surface treatments is quality and customer-oriented approach. The line capacity in connection with the professionalism of our staff enables us to meet the high demands of our customers, especially in terms of single and small batch production.

Surface treatment open hours:

Monday - Friday

6:30 - 12:00

  

 

TypePossibilitiesMax. size  (mm)

Gold and Silver Plating

For both precious metals we offer a layer according to the customer's request in the range of 1-5 μm. The dimensions of our tubs are 300 x 300 x 300 mm. Silvering and goldening suits for objects with complex shapes.

The layers serve as

  • corrosion protection,
  • plating increases conductivity
  • reduces transient resistance

Gilding is carried out in an acid bath. Silver plating can be used as a final layer or as an intermediate layer on non-ferrous metals before gilding.

   - 300 x 300 x 300

Anodising of Aluminium

  • corrosion resistant
  • diversity of colours
  • decorative design
  • bright or matt surface
  • electrical insulation
  • oxidation thickness 15 – 20 µm
 Colours: natural length max. 1000
C35 black length max. 800
yellow length max. 500
green length max. 500
red length max. 500
blue length max. 500

Electroless Nickel Plating

  • light and semi-gloss coats contain 9 – 10% of phosphorus
  • high stability and long life period thickness 10 – 50 µm
 Tone: black 450 x 450 x 800
metallic

Galvanic Zinc Plating – Bright

  • excellent adhesion
  • provides corrosion resistance
  • very high quality of chromatising
 Passivation and colour: blue zinc 1000 x 500 x 200
yellow zinc 1000 x 500 x 200

E-CLPS 4600 - Titanium Oxidation of Aluminum

  • Titanium oxidation prevents atmospheric oxidation of the Al surface, the surface remains conductive. The color of the oxidized surface is white (transparent). The dimensions of the object do not change.
  • Titanium oxidation of aluminum, prevents corrosion of the material and is recommended for use on all products made of aluminum and aluminum alloys that are not otherwise surface treated.
 - length max. 1000

Surface Preparation

 Shot blasting - iron
  • weld contamination
  • removes old coating
  • surface unification under plating
 600 x 600 x 500
Shot blasting - corundum
  • corrosion resistance
  • colourful metal - surface unification
 600 x 600 x 500
Glass beads strengthening and surface unification of steel and colourful metals 600 x 600 x 500

Wet Paint Room

We perform a proven method of surface treatment by wet painting, which make high demands on the quality of the painted surface. The main advantage is its possibility of application on various substrates. Wet painting is suitable for all locksmith products, steel structures and other parts that come into contact with aggressive environments. With this type of painting, it is possible to apply the surface paint even in hard-to-reach places. Selection of colors according to customer requirements - RAL color sampler available. The surface can be textured or smooth.

In our paint room, we paint products manually in two independent painting boxes with dimensions of 1400x1400x1450mm. Our hand paint room is equipped with air pistoles. The wet painting process includes mechanical or chemical pre-treatment and subsequent surface treatment. The whole process of wet painting - base paint, filler, top paint according to the needs and requirements of the customer for the coating system.

 Water-based and solvent paint 1400 x 1400 x 1450

Surface Pre-Treatment 

Pre-treatment is performed by the following methods: 

  • degreasing - immersion of parts
  • sealing - leveling the surface before painting
  • protection / masking - blinding of chamber cavities, threaded holes and all other surfaces that are unpainted
  • grinding - as required, roughening the surface before painting
  • we also perform blasting with cast iron balls, sandblasting and ballot paper.

The main parameter for determining the price for individual surface treatments is the area of the part, taking into account its weight. The total volume of the order and the number of pieces are also taken into account.

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Blackening

It is a surface treatment performed in a warm bath with blackening salt - chemical passivation of the surface:

  • a very thin (raughly of 1 μm) black layer of ferrous-ferric oxide is formed
  • the oxide layer is relatively durable and well wettable for oil - the process ends with the preservation of parts
  • good protection against corrosion and abrasion resistance
  • suitable materials for this surface treatment are iron castings, non-alloy and low-alloy steels
  Max. weight 100 kg 1000 x 400 x 300

Elimination of Ni Coating

 From steel cyanide bath -
From colourful metals elevtrolytic 600 x 400 x 300